MasterSimon: Your Aerospace Precision Partner from Design to Mass Production, Ensuring Cost-effective Solutions

At MasterSimon, we are pioneers in the aerospace industry, specializing in the manufacturing of precision components. Our commitment lies in delivering excellence and innovation through our extensive experience and deep understanding of the complexities involved in aerospace manufacturing.

In the complex world of aerospace and industrial manufacturing, precision is not just a requirement—it's the standard. At MasterSimon Inc., we understand the frustrations that come with the manufacturing terrain: unmet quality standards, escalating costs, and the constant battle to streamline component production. It's here, amid these challenges, that we offer our hand, not just as a service provider, but as a solutions architect.

Our approach begins with understanding—the technical drawings, the specifications, and most importantly, the vision behind your project. Our team of experienced engineers dives deep into the details, distinguishing what can be done from what cannot, ensuring that from the outset, your project is on the path to success.

Customized Solutions for Aerospace Manufacturing

Understanding the intricacies of aerospace component manufacturing, we recognize the importance of reading and interpreting the technical drawings provided by our clients. Our seasoned engineers play a crucial role in guiding our clients through the process, ensuring that not only are potential pitfalls avoided, but also the most cost-effective and efficient solutions are identified. This collaborative approach ensures our clients receive the best possible outcomes, tailored to their specific needs and budgetary considerations.

Immediate Solutions and Instant Quote

We stand by our promise to deliver immediate solutions by placing ourselves in our clients' shoes, ensuring clear communication, and working closely with product development teams to meet demanding component requirements. Our ability to perform data analysis, root cause analysis, and propose improvement initiatives allows us to offer instant quotes that are competitive and tailored to our clients' specific needs.

Confidentiality and Security

Confidentiality and security are paramount at MasterSimon. We have established stringent measures to protect our clients' intellectual property and ensure the highest level of professional ethics. This includes signing Non-Disclosure Agreements, employing secure rights management for RFQ files, and implementing stringent physical and environmental access controls.

The "Black Team" - Our Elite Project Team

For projects requiring utmost confidentiality and rapid execution, MasterSimon assembles the "Black Team" - a group of elite professionals from our NPI, DFM, PM, PFMEA, QC, CAM, and CNC teams. This specialized team is dedicated to delivering quick turn manufacturing solutions, maintaining top-secret project confidentiality, and ensuring on-time completion within a strictly confidential environment.

MasterSimon's Manufacturing Experience

The founder of MasterSimon Inc. Simon Duh and senior engineers have extensive manufacturing experience accumulated in Taiwan:

1980_White Goods
1990_PC industry
2000_Consumer Electronics Industry
2010_ Experience with manufacturing processes up to this moment, precision mechanical components are perfectly assembled for each part regardless of appearance features or part tolerances.



Now ... it’s time to implement complicated and precise CNC five-axis machining. We have a large database of engineering quotes for over 35 years for various processes. We can provide the most accurate and reasonable quotations in real-time, suggest the most appropriate quality and cost proposals for design and manufacturing, and meet capacity plans, project cost control, and quality policies.

Serious and responsible project management, cost management and risk management, production management .... On-time delivery to designated assembly plants or warehouses worldwide, please contact MasterSimon’s engineering team directly.


Get instant Quote.

MasterSimon of Critical Components
& Sub Assembly

Is it too difficult to find an advanced technical supplier???

Yes, we do! MasterSimon provided  5-axis Milling and Mill-Turn.

Based on over 35 years of experience in precision machining and manufacturing processes, we will work closely with your team of mechanical engineers engaged in the development and production of Critical Components from prototyping to mass production.

We'll work with your engineering teams to build processes and tools to help the prototyping and engineering teams work more efficiently and actively unblock challenges that the team encounters.

The requests range from Critical Components to complete mechanical BOM management, including finishes and inspections for mass manufacturing.
Multiple technological areas are covered by the Prototyping and Engineering team's expertise. We will implement 5-axis Milling and Mill-Turn machining processes to achieve effective customer deliveries.


Get instant Quote.

MasterSimon of Rapid Prototyping

Appearance Models 

The advanced manufacturing technology behind your products

Based on the 35 years of product development experience accumulated by the founder of MasterSimon since 1984, he has led a team of professionals to serve numerous start-ups and large corporations, enabling the entire supply chain from development to mass production to be safely produced and manufactured in Taiwan. The founder and a group of experienced engineers review and analyze the appearance models.
 

3D printing cannot replace a team of experienced engineers

From 2010 to 2020, every country is developing, producing, and manufacturing 3D printing products. Of course, for non-precision size or special material verification, 3D printing is indeed a rapid prototyping option, but in terms of color, material, touch, and actual mass production weight, 3D printing cannot replace the review and analysis of appearance models by a team of experienced engineers with more than 35 years of experience.
 

From idea, design, and sketching...to mass production to bring the end customer's product to market successfully

Our team has rich experience in assisting our clients' designers from creativity, design, sketching...to mass production, and working with brands' design centers and design companies to achieve good teamwork to make products come true. To build a good relationship, we need not only good teamwork but also more empathy and originality, for the sake of the end customer how to smoothly bring the product to market is the biggest motivation.
 

The appearance model must present the greatest value in industrial design

From geometry and engineering drawings, we care about R-angles, C-angles, corners, arcs, ridges, and whether a plane is flat or not? Surface Treatment and Cosmetics of materials, how to present different surface variations, and color variations, this is the appearance model that must present the greatest value in industrial design.
 

"Creativity and design are made more beautiful by breakthroughs in process technology.
Products become brand marks because of rigorous process technology,
and cost control to win consumers' favor."
-MasterSimon-

Functional Models

Confidentiality

MasterSimon has maintained product confidentiality for more than 35 years before our products are ready for production. (Learn more: MasterSimon-SOLUTIONS)

MasterSimon OEM has developed a good habit of never disclosing end-user information and becoming a silent supplier. The highest level of professional ethics and confidentiality standards are established, maintained, and implemented within the factory and among our employees to maintain the security of our customers’ intellectual property.

• We sign and honor a Non-Disclosure Agreement with customers.
• Secure Rights Management Services system management for RFQ files.
• Data access restrictions through job assignment from IT systems to ensure that only project team members are authorized to access the project data.
• Employees are trained in product confidentiality and are required to sign a legally-binding product information security agreement.
• Product confidentiality training provided by legal counsel is arranged for all new employees at planned intervals.
• Stringent physical and environmental access controls are in place to ensure that only the responsible project team has access to the project workplace.

Mass production functional model, Product reliability, and On-time market launch

The strict process control and product confidentiality principle can be activated in Taiwan for the proprietary products of customers from Europe, America, Japan, Canada, Australia, and Israel. From BOM sheet to EVT prototyping and verification, NPI, DFM, cost analysis, yield analysis, and risk management are introduced in the process discussion of the functional model to ensure the assembly line goes online smoothly. Through a careful verification process that is close to the mass production functional model, product reliability and on-time market launch are the greatest values.
 

Perform critical product prototyping to mass production and turn start-ups from Start-Ups into core brand values

MasterSimon works hard to turn start-ups from Start-Ups into core brand values, and because MasterSimon exists to perform critical product prototyping to mass production, we strictly adhere to our OEM ethics of being a silent OEM and never revealing information about the end customer.
 

FAI First Article Inspection

1. In the process of first production, the person in charge of the production line, inspectors should go to the production site to supervise and check the actual producer according to the production process, according to the current valid production process documents to complete the first piece, and to supervise and check each production process, problems found in a timely manner to correct and solve.
2. The first production of regular production products and products produced by stopping and starting again must complete all production processes, and after the producer has passed the inspection and signed on the first piece card, then handed over to the inspector for first piece inspection. During the first piece inspection, the inspector should work with the person in charge of the production line to carry out the inspection according to the current valid drawings, lists, process documents and product requirements, and after passing the inspection, label the first piece of product and have it signed by the producer (or representative) and inspector on the first piece card. For the first piece of inspection due to larger changes to the product can be signed by the relevant personnel and inspection approval; first piece of inspection failed to immediately return, redo the first piece.
3. The first batch production of new products and the semi-finished and finished products generated after the change of materials and specifications need to be inspected and confirmed.
4. The first piece inspection should be done in time to make the first piece record and fill out the first piece confirmation.
5. When quality problems are found in the production of the first piece, they should be reflected and handled in time, and the unqualified items should be reconfirmed. Only when the first piece is inspected and qualified, and the result is recorded on the first piece card, and the quality is approved by the inspector, can the production be organized.
6. After the first part confirmation, the inspector can start the normal delivery inspection work.

Many special patented parts are available from EVT DVT PVT ..... Before preparing for mass production, both parties must establish a stable manufacturing process according to the engineering surface level specifications.
 

MasterSimon of CNC Machining

 

CNC Milling	CNC 5Axis Milling	CNC Turning
CNC Turn & Mill	CNC Grinding	Wire Cut EDM
Die Sinker EDM	Drilling EDM	Water Jet
Laser Machine	Sheet Metal	Stamping
Welding	Double Injection	Die Casting

MasterSimon of Process Technology

Electrical Discharge, Wire Cutting, Heat Treatment, Subzero Treatment, Welding, Die Casting, Forging, Sheet Metal, Stamping, Plastic Molding, Die Casting, Double Injection, Laser Cutting, Laser Engraving, Water Jet, and PCBA.

MarterSimon of CMF LAB

We have a CMF lab where, beyond our ability to create or match any color, we can also create or match any material, gloss level, or surface treatments on demand. Upon completion, samples are shipped directly to our customer’s door for approval.

As part of the approval process, MasterSimon creates a gradient color sample for our customers with upper and lower limit ranges. This gives our customers a higher level of creative control before implementation on the mass production level.

MarterSimon of Heat Treatment

Hardening, Sub-zero, Tempering, Solution, Aging, Annealing, Stress Relief.

MarterSimon of Heat Treatment Material

Stainless Steel, Tool Steel, Nickel Alloy, Copper Alloy, Titanium Alloy

• The aluminum License: 7075, 7050, 7475, 7055, 7155, 2024, 2124, 2014, 6061, 6082, 5083, 5052...etc.
• Stretched plate (stress relieved) with minimal deformation after processing
• Conforms to AMS-2154 compliant for aerospace materials
• Conforms toASTM flatness and thickness tolerances
• AMS heat treatment: T351, T651, T7351, T7751, T851, H321, H116, H131

MarterSimon of Surface Treatment

 

Plasma Chemical Coating-KEPLA-Coat

Plasma Chemical Coating-MAGOXID-Coat

Hard Anodizing

Electroless Nickel Coating

Electroless Nickel Coating with Dispersed PTFE

Electropolishing

Trivalent Chromium for Passivation

Chrome-free Passivation of Mg-MAGPASS-COAT®

Color Anodizing for Titanium

Passivation for SST

Black Oxide for SST

Micro-Arc Oxidation

Hard Anodizing for AL

Black Film

Electroless Nickel plating

Electroless Nickel with Dispersed PTFE

Electroless Nickel with Dispersed – Black

Trivalent Chromium for Passivation

Color Anodizing for TI

Passivation for Stainless

Black Oxide

Sulfuric Acid Anodizing

Sand Blasting

Powder Coating

Liquid coating

Gilding

PVD

Salt Spray Test

RoHS

Fed up with the challenges of aerospace and industrial manufacturing? It's time to reach out to MasterSimon Inc. Let us take the helm and guide your project to its successful realization, with solutions tailored just for you. Together, we can overcome the manufacturing barriers that stand in your way.
Please contact MasterSimon’s engineering team directly.
Get Instant Quote